Tuesday, January 22, 2013

Features and Application of Gear Reducer

1.Gear reducer overview

Gear reducer is power transmission machinery, which uses the gear to achieve the purpose of deceleration. Many transmission equipment uses gear reducer to achieve the effect of low speed with high torque. Gear reducer is using the gear speed inverter to reduce the motor turnover number to the required number of rotations and get a larger torque. The worm gear speed reducer can enhance output torque while deceleration. However, the proportion of the torque output of the gear reducer equals to motor output multiplied by the reduction ratio. Be careful that not to exceed the rated torque. Besides, before the gear reducer is officially put into use, we must load commissioning as well as no-load operation. Make a trial run is to check whether the gear reducer has anomalies during operation. After every check, the gear speed reducer can be officially put into use.

worm gear reducer

2. The characteristics of gear reducer:

a. The gear is using high-strength low-carbon alloy steel hardened by carburizing made. All the gears are grinded by CNC process and are high precision as well as good contact. b. The transmission rate: single-stage greater than 96.5%, more than 93% of the two-stage, three-stage is more than 90%. c. Smooth operation, low noise. d. Small size, light weight, long life, high load carrying capacity. e. Easy to be overhauled, and easy to be install.

3. The gear reducer’s scope is as follows (provided by professional speed reducer supplier): a. The high-speed shaft will not turn greater than 1500 rev / min. b. Gear peripheral speed is not more than 20 m / sec. c. The working environment temperature should be -40-45 ℃. If it is less than 0 ℃, use oil to preheat to above 0 ℃ before starting. d. The gear reducer operation can be used in both directions.

www.gearspeedreducer.com is the largest professional manufacturer of decelerators including gear reducers like worm speed reducer, bevel speed reducer and helical reducer etc. in South China. The research institute of Zhujiang Reduction Gear Co., Ltd. specializes in the development of accelerators, speed variators and decelerators. Since its foundation in the 1980s, the company has always been creating famous brand products and improving the new concept of decelerator with performances. The "Qiangzhu" decelerator has won the "TQC" Quality Conformity of the Ministry of Agriculture and the Class II certificate for "Compliance with Metering Assurance System of Guangdong" in succession. By 2004, it has won 6 national patents, a range of provincial and municipal level technological advance prizes, and has been appraised as a "Mass-run Hi-tech Enterprise of Guangdong" by the Science and Technology Administration of Guangdong Province.

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