Monday, December 3, 2012

How to Choose the Spring Material?

Current situation of spring industry in China

For spring industry, it has formed the passive situation of the low-grade ordinary spring oversupply and shortage of high-end products (high intensity, high stress, heterosexual parts, and specialty materials) over the long time. At present, the production of spring industry in China has become saturated. Experts estimate that our spring annual production capacity has reached 4 billion now, all kinds of spring products are available for 21 categories, more than 1600 varieties. There are mainly valve springs, suspension springs, diaphragm spring, shock absorber spring, hydraulic spring, oil pump springs, disc springs, high temperatures and spring, circlip, extension spring, torsion spring, compression spring, scroll spring as well as special springs. At this stage the spring products are mainly low-tech general spring, heterosexual piece and sectional products and other high-tech products can only produced by a small number of large-scale factories. Spring industry develops relatively fast during "The Eighth Five", "The Ninth Five", especially develops rapidly in Shanghai, Tianjin, Guangzhou, Changchun, Chongqing and other areas, which also have different levels of development in other regions, in general is better than any other industry. From the present situation, cars, motorcycles, scooters, internal combustion engine, electrical, instrumentation develops the development of these industries will lead the spring industry's development.

 Special Spring

Spring material selection depends on the desired characteristics

The spring material selection depends on the desired characteristics. The factors to be considered are the creep resistance, the load, the fatigue limit and resistance to chemical corrosion. Acetyl polymers are the most commonly used material. The other available materials and their characteristics are as follows: Polyethylene and polypropylene are inexpensive, but poor stretch recovery, and poor creep resistance. They can only be used for short-term load, its fatigue response is medium, good chemical resistance. Acyl copolymer is more expensive, continuous load characteristics, and good creep resistance, but it is not suitable for working in the acidic environment of less than 4PH value. Linear sulfide is more brittle than the acetyl copolymer, which is more suitable for high load and small displacement of the application. It has good creep resistance, and good fatigue resistance, and can maintain its toughness at high temperatures. It can normally work when long term exposed under chemical erosion conditions. Nylon is more wear-resistant under dry conditions, but when it is exposed at 50% relative humidity, its rigidity decreases by 25%.

Factors that impact the spring performance

For simple, occasionally used spring, the choice of ABS is suitable, but the creep resistance is poor. The filler used in the materials can improve spring characteristics. Fill glass fiber in the material increases the rigidity and strength, but the deflection is restricted. The ambient temperature also affects the performance of the flat spring. Most plastic has the best characteristics at room temperature, the higher the ambient temperature, the closer the spring material to the softening point. Further, to consider the problem of the anti-UV. If the plastic spring is installed inside the product, or installed in the dark, it can avoid the problem of aging caused by ultraviolet radiation. Those outdoor use products, such as garden tools and sports equipment, ultraviolet radiation can damage the spring efficacy. In this condition, you must determine whether the selected material can work under the UV exposure based on the material's resistance to ultraviolet typical data.

www.wire-spring.net is a custom spring manufacturer located in FoShan City, Guangdong Province, China, providing in custom made spring products like flat spring, mould coil spring, and all sorts of wire spring: compression spring, torsion spring, extension spring, and manufacturing requirements to all industries, such as electronics, automobile, toys, house ware, electrical appliances and industry.

If you are interested in our products, please feel free to contact us!
This article is come from: http://www.chinawoodenflooring.com/index.php/how-to-choose-the-spring-material.htm

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